MINING FUEL STORAGE SOLUTIONS

In the mining industry, reliable fuel storage is critical—especially in remote locations where traditional tanks are impractical. Mining fuel bladders offer a rugged, portable solution for diesel and frack-fuel storage, with features like 1000D fabric reinforcement, chemical resistance, and rapid deployment.

This guide covers:

What frac tanks are and why flexible versions excel

Key features of mining-grade fuel bladders

A real-world case study: 50,000L bladder at a gold mine

Customization options for extreme conditions

Applications in off-grid mining sites

By the end, you’ll understand why these bladders are the top choice for mining fuel storage solutions.

Frac tanks (short for fracturing tanks) are large containers using for storage of water, diesel, or fracking fluids at mining and drilling sites. Traditionally, these were steel tanks, but flexible frac tanks are getting more and more popular now due to:

✔ Portability: Fold empty bladders into smaller storage size for transport to remote sites.
✔ Corrosion resistance: No rust from frack fluids or salty conditions, the PVC/TPU materials provide a stable performance to various liquid storage.
✔ Cost savings: 40–60% cheaper than steel tanks.
✔ Quick setup: Deploy in hours vs. days for rigid tanks.

Flexible Frac Tanks vs. Steel Tanks

Best for Mining: Flexible tanks are good for temporary sites, harsh chemicals, and remote logistics.

1. 1000D Fabric Reinforcement

Puncture-proof against sharp rocks and tools.

Ripstop weave prevents small tears from spreading.

2. Frack-Fuel Compatibilit

TPU liners resist degradation from

Diesel

Hydraulic fluids

PVC liners: Acidic fracking fluids (pH 3–11)

3. Extreme Temperature Resilience

-40°C to +90°C operational range (crucial for Arctic or desert mines).

4. Safety & Compliance

Static-dissipative – Meets NFP 30 for fuel storage.

Spill containment – Optional secondary berms.

Location: Remote Western Australia

Challenge:

No permanent fuel infrastructure

Weekly diesel deliveries costing $15,000/month in transport

Steel tanks corroding from acidic groundwater

Solution:

Installed a 50,000L TPU fuel bladder with:

1000D polyester reinforcement

Lockable theft-proof cover

Integrated fuel pump

Results:

✔ Reduced fuel deliveries by 60% (saving $9,000/month)
✔ Zero leaks despite rocky terrain
✔ Relocated easily as the mine expanded

1. Size & Capacity

Small (5,000–20,000L): For exploration camps

Large (50,000–500,000L): For production sites

2. Fittings & Accessories

Diesel-rated pumps (12V or solar-powered).

GPS tracking for high-theft areas.

Heated options for subzero climates.

Fuel level sensor for liquid level monitor.

3. Transport Options

Skid-mounted: Drag with heavy equipment.

Containerized: Fit inside 20ft ISO frames for shipping.

1. Exploration Camps

Fuel for drills and generators where no infrastructure exists.

2. Fracking Operations

Store diesel for pumps and frack fluid blends.

3. Backup Fuel Reserves

Prevent shutdowns during supply chain delays.

4. Fly-In/Fly-Out Sites

Air-transportable bladders for Arctic/Alaskan mines.

Q: How do you secure fuel bladders from theft?
A: Lockable covers, GPS tags, and onsite guards.

Q: Can they handle biodiesel (B20)?
A: Yes—with USDA-approved TPU liners.

Q: What’s the lifespan in mining conditions?
A: 5–10 years with proper care (avoid dragging over sharp rocks).

Best For:

Exploration sites (temporary needs)

High-theft areas (easy to conceal)

Harsh environments (arctic, desert, tropical)

For mining companies operating off-grid, fuel bladders are the clear choice over traditional tanks. They offer:
✅ Faster deployment in new sites
✅ Lower costs (upfront and operational)
✅ Superior chemical resistance